Crate Washer
The crate washers effectively clean, disinfect, and dry the crates, saving labor costs and achieving better cleaning results than manual.
key benefits of our crate washer
Powerful washing
Our industrial crate washer is designed according to your crate specifications, including nozzle layout, conveyor type, pump selection, etc. It ensures the machine removes stubborn contaminants from the crate surface with sufficient cleaning power!
Cost-saving
The crate washing machine cleans each crate using recycled water. In addition, the precise temperature controller prevents the heating element from starting frequently, significantly reducing water and energy consumption.
User friendly
The default control panel has physical buttons, making it easy for operators to turn on the required functions. Since not every company has professional engineers, the complex operation interface is challenging for ordinary employees.
Reliable safety
The protection units can adjust the water level in real-time to prevent the pump from damaging the water shortage. In addition, they can prevent the motor from burning out by cutting off the circuit when the working current is too high.
Explore our actual designs
how we help customers in different industries
prepared foods
Prepared foods manufacturers regularly clean the crates according to HACCP guidelines to prevent cross-contamination of food or raw materials. However, they still can’t wholly avoid potential hygiene threats, such as stains left in the crate corners and oil films that are hard to detect during visual inspections.
Our crate washers use a hygienic design to cover every crate surface, effectively solving the problem of incomplete cleaning. They also have a dosing pump, which can add alkaline detergent to the wash tank at a set rate to remove stubborn oil films effectively.
automotive
Automobile manufacturers use crates to transport auto parts, so their challenge is not stubborn stains but low turnover efficiency. Great Wall Motor‘s workers used rags to remove dust from the crate, which prevented it from getting into the lamps. The reason they did not use water before is that they could not let the crate dry in a short time.
We designed this industrial crate washing system to improve cleaning efficiency while ensuring a high drying effect. The system consists of a washing tunnel, a drying tunnel, and a return conveyor. It cleans and dries the crate according to a set program and then transfers it back to the operator’s other side.
Chicken processing
Chicken processing plants use many different types of crates to transport live chickens or processed chicken parts. The stains on the live bird crate surface are mainly heavy-duty chicken poop and feathers, while the crate that transports the chicken parts is primarily fat and blood. Due to the large number of crates, it’s almost impossible for employees to clean them while meeting microbiological testing standards manually.
To solve this problem, most plants use two different industrial washers to clean these crates. The difference is that the live bird crate washer is usually in line with the poultry slaughtering equipment on the production line, thus matching a capacity of up to 15,000 BPH. In addition, it has rotary filters to discharge manure and feathers outside the tank, preventing them from clogging the pump.
Bakery
Bakery manufacturers like bread and cookies use plastic crates to hold dough or finished products. Since some products use milk, peanuts, nuts, and other raw materials during production, few factories manually wash crates, as it’s difficult to achieve effective allergen control. This potential food safety hazard is unacceptable to consumers and businesses.
Is there any way to prevent this from happening? The answer is yes. We recommend using a separate crate for raw materials or products that contain allergens rather than mixing them with other crates. In addition, clean and disinfect each bread crate with an industrial washing machine and then sample it with a quality inspector.
how it works
01
Pre-wash
The pre-wash zone uses high-flow water to initially clean the crate, rinsing away most contaminants from the crate. In addition, it can soften tough stains such as heavy grease, meat scraps, etc., thus reducing their adhesion.
02
Main Wash
The main wash zone uses high-pressure water to remove residual stains on the crate. As the wash zone with the highest cleaning power, it usually uses hot water mixed with detergent.
03
Disinfect
The disinfection zone uses fresh water and disinfectant to rinse the crates, which can inactivate bacteria, microorganisms, and pathogens on their surface.
04
Drying
The drying zone uses high-volume winds from the air blowers to blow away most of the water from the crate surface. For the higher drying effect, we can add a hot air drying tunnel to dry the remaining water.